Chip Sense / Tools / Packaging cost model

Estimates only. These tools are illustrative what-if calculators for teaching and writing — not forecasts, quotes, fab plans, or legal/compliance advice. Defaults are curated teaching values; replace them with your own inputs.

Packaging cost model

Coarse $/unit build-up for advanced packaging teaching stories (substrate + assembly + test, inflated by package yield). Not an OSAT quote.

Methodology

How to use

  1. Review Assumptions on the left. Amber badges are teaching estimates; they become Your input when you edit.
  2. Set batch size and the three cost legs (substrate, assembly, test).
  3. Tune package yield to see how scrap inflates effective unit cost.
  4. Compare your result to the illustrative CoWoS-class sanity band in the results panel.
  5. Read Estimated results on the right (~ means estimate). Use Reset or Methodology anytime.

Assumptions

Edit any field — values you change are treated as your input, not Chip Sense published facts.

Estimated results

Outputs use ~ / ranges on purpose. Basis: your current assumptions.

Unit cost (before yield loss)

Estimate

~$750

Substrate + assembly + test.

Unit cost (with package yield)

Estimate

~$815

Base ÷ package yield (~92.0%).

Batch total

Estimate

~$8.15M

10,000 units × yield-adjusted unit cost.

Implied yield-loss cost

Estimate

~$652.2k

Extra spend attributed to package yield below 100%.

Illustrative public “CoWoS-class” band used to sanity-check defaults: ~$500 $2.0k per AI GPU package (wide trade-press range; estimate only). Illustrative CoWoS-class cost bands synthesized from public trade-press ranges — not OSAT quotes.